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Steam Autoclave for Rubber Vulcanization

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Overview

Steam Autoclave For Rubber Vulcanization
Specifications

Rubber Vulcanizing Industrial Tanks
1.China direct supplier
2.Automatic control system
3.For rubber vulcanizing

BRIEF

Rubber autoclave is important vulcanizing equipment in rubber process.It`s widely used for rubber products, cable, textile, chemical, etc. Many kinds of types we can supply according to heating methods. Meanwhile, we`d like to recommend suitable type under customers` requirements.

TECHNOLOGY DETAILS

1. Sealing method of door:adpot inflatable seals.
2. Heating fast&constant temperature,air is circluted by fan.
3. Wind board avoid products touch heat exchanger directly.
4. Multiple safety interlocks ensure safety during process.
5. Rock wool filled in insolution layer to keep heat saving.
6. High temperature accuracy,pressure controlled automatically.

DESCRIPTION

Model DL1.7-04B.3
Cylindrical Body Size(mm) 1700*4000
Diameter(mm) 1700
Cylinder Length(mm) 4000
Overall Dimension
mm(L*W*H)
5500*2500*2900
Volume(m3) 9.0
Working Medium Air
Design Temperature(°C) 161
Working Temperature(°C) 121
Design Pressure(Mpa) 0.65
Working Pressure(Mpa) 0.4
Material Carbon Steel
Insulation Layer Rock Wool
Voltage(V) 380
Frequency(Hz) 50

MORE REFERENCE

Model No. Control Methods Inner Diameter
(mm)
Length
(mm)
Heating Methods Design Pressure
(Mpa)
Design Temperature
(℃)
DN1.2-2.5B.3 Semi-automatic 1200 2500 Steam&Air&Oil 0.65 161
DN1.2-03B.3 Semi-automatic 1200 3000 0.65 161
DN02-06B.3 Semi-automatic 2000 6000 0.65 161

Packaging and delivery

Packaging details

Standard packaging or under customers' requirements

Specifications:

Items

Unit

Specifications and Parameters

FJK1.4-1.65×4D

FJK1.5-2×5D

FJK1.5-2.5×5D

FJK1.5-2.68×5D

FJK1.5-2.85×5D

Inside diameter

M

1.65

2

2.5

2.68

2.85

Effective length

M

4

5

5

5

5

Design pressure

Mpa

1.4

1.5

1.5

1.5

1.5

Design temperature

°C

150

150

150

150

150

Working pressure

Mpa

1.3

1.4

1.4

1.4

1.4

Working temperature

°C

150

150

150

150

150

Medium

 

air

air

air

air

air

Gauge

MM

900

1000

1000

1000

1000

Effective volume

M3

10

18

25

28

31

Gross weight

T

7

9

16

25

30

Overall dimension

M

6×2.5×3

7×2.8×3

7×3×3.5

7.8×3.2×3.8

9×3.5×5

Packaging and delivery

Packaging details

Standard packaging or under customers' requirements

Applications:
1. Glass industry
2. Brick industry
3. Rubber industry
4. Food industry
5.  Wood industry
6. Composite materials
7. Textile industry
8. Aerospace industry

Safety interlock types:1)pressure automatic safety interlock; 2) manual safety interlock. These two types get rid of misoperation risk.

Controlling methods:adopt electrical automatic control,PLC computer automatic control,manual control. We will customize suitable method for your line according to your requirements.

Structure:

Pressure of horizontal vulcanizing tank is generally below 1.2Mpa and it belongs to low pressure vessel.Its structure is cylindric and is of single drum.The tank consist of body,cover,switch,clock,heating device and other devices.

Vulcanizing tank now is widely applied to rubber,cables,dyeing,chemistry,building materials and other industries. Key points of the whole process is temperature,pressure and time. In case of mis-operation, there will be risk of explosion. In order to get rid of this, we recommend you the following methods and advice.

Operation of the equipment

First of all,operators shall be professionally trained and be told that they shall operate strictly with rules and instructions to get rid of risks arisen from operators being unfamiliar with production process. Secondly,check equipment thoroughly and remove all obstacles around it before running it. And check the tightening screw of the cover again, as well as all gauges,signal transmission,safety devices and so on.

During production process,if there is situation of abnormal leakage or abnormal gauge display,operator shall stop and check and find out reasons. In daily work,operators shall regularly check safety valves,pressure gauges to keep their correct running .During the production process,operator shall tour around side of the tank and should not leave.

This tank has automatic controlling function.It could control vulcanizing temperature,pressure and time through PID to realize high-quality products,temperature compensation,automatic alarm,automatic timing.And PLC automatic controlling system could be additionally added to set temperature,pressure and other parameters. All these data could be saved and printed out.PLC system could also be connected to the computer to do remote diagnose and update. Adopt flange and compressed air safety interlock device. Its heating system could be electric heating,steam heating and thermic oil heating.The tank adopts temperature relay to control temperature within a range of 1-2℃.Body plate thickness is 10mm and could stand 10KG pressure.

rew of the cover again, as well as all gauges,signal transmission,safety devices and so on.

Steam Autoclave for Rubber

Product Categories : Vulcanizing Autoclave

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