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1. Basic Data
1-1. Model and Size of the Composite Autoclave
Ø Autoclave model: SN-CGF
Ø Effective diameter: according to customer
Ø Effective length: according to customer
Definition: * Effective diameter is the workable diameter of the autoclave.
* Effective length is to point to do the actual length of the composite material.
1-2. Production Performance
Ø Product size: max.according to customer
1-3. Electric Power
Ø Operating Voltage: according to customer
Ø Control Power: according to customer
Ø Total power: according to customer
1-4. Water and Air supply:
Ø Cooling water consumption: ~10m3/h
Ø Cooling water pressure: min.3 bar ~ max. 6 bar
Ø Control air of control equipment: 5 ~ 7bar
Ø Max. Nitrogen source for Autoclave: 15 bar
In the last ten years we have seen the evolution of new materials, with excellent mechanical and physical features. The mechanical resistance, together with the lightness of composite materials, are finding more and more applications. We call composite material the product obtained from the polymerization of carbon fibers and resins, adequately prepared and shaped overlapping coats of fibers and resin on moulds or cores.
The autoclave is a key equipment for hot-pressing shaping of carbon fibers and resin matrix composites ( polyimide, bismaleimide, epoxy resin and thermoplastic resin matrices, etc. ), In fact, the quality of the product is obtained inside the autoclave reaching an increase of mechanical features up to 20-30% compared to other methods of polymerization, which do not foresee the outside pressurization of the product.
The reliability and the precision of the cycles which can be obtained with autoclave, allow to reach and keep high quality standards of the product, which is widely used in the high-tech fields such as aerospace, automotive, electronics, weapon, traffic, sports equipments and new type of energy, etc.
3. Main technical data of composite autoclave
MODEL#SN-CGF1540 COMPOSITE AUTOCLAVE-TECHNICAL PARAMETER | |||
No. | Description | Unit | Specifications and Parameters |
1 | Effective Working Diameter | mm | according to customer |
2 | Effective Working Length | mm | according to customer |
3 | Autoclave Track Distance | mm | 800 |
4 | Track height( from floor to Track plane) | mm | 620 |
5 | Top Height(from the trolley to the top of autoclave) | mm | 1140 |
5 | Design Pressure | Mpa | 1.6 |
6 | Max. Working Pressure | Mpa | 1.5 |
7 | Max. Pressurization Rate (average) | bar/min | 0.6 |
8 | Max. Depressurization Rate (average) | bar/min | 0.6 |
9 | Safety valve exhaust | Mpa | 1.55 |
10 | Design Temperature | ℃ | 260 |
11 | Max. Working Temperature | ℃ | 250 |
12 | Max. Heating Rate(Air average) | ℃/min | 3 |
13 | Max. Cooling Rate (Air average) | ℃/min | 3 |
14 | Thermal load during test | Kg | 800kgs PCM and 1500kgs steel |
15 | Temperature uniformity at steady state | ℃ | ±2 |
16 | External shell temperature at max. temperature | ℃ | <60 |
17 | Quick opening Door Mode | ---- | hydraulic |
18 | Working Medium | ---- | Compressed Air |
19 | Heating Mode | ---- | Electric(Convection+Radiation ) |
20 | Heater | ---- | inconel tubular heaters |
21 | Heating Power | KW | 126 |
22 | Quantity of Circulating Fan Motor | Set | 1 |
23 | Power of Circulating Fan Motor | KW | 18.5 |
24 | Thermocouple type | ---- | Type K |
25 | Air Temperature Thermocouples | Piece | 2 |
26 | Part Temperature Thermocouples | Piece | 20 |
27 | Quantity of Pressure Transducer | Piece | 1 |
28 | Vacuum Lines | Piece | 10 |
29 | Quantity of Vacuum Probe | Piece | 11 |
30 | PLC-controlled valves on each vacuum line | --- | Vacuum and Vent |
31 | Min. Vacuum Pressure | Mpa | -0.08 |
33 | Standard Control Mode | --- | PLC+PC |
34 | Control Software | --- | Thermal Processing Control (TPC) |
35 | Insulation Type | --- | Internal |
36 | Insulation Material | --- | Ceramic fiber |
37 | Insulation Thickness | mm | 100 |
38 | Insulation Sheet metal | --- | Stainless Steel |
39 | Working environment temperature | ℃ | Min.-20℃,max +45℃ |
40 | Working environment humidity | --- | <60% |
41 | Power supply | --- | 380VAC, 3P+PE, 50/60Hz |
42 | Weight | Kg | 7980 |
Product Categories : Composite Autoclave
Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.