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Automatic Composite Carbon Fiber Autoclave

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Overview

Composite Materials Pressure Vessel Autoclave Temperature With Plc Control System

1. Basic Data

1-1. Model and Size of the Composite Autoclave

Ø  Autoclave model:   SN-CGF

Ø  Effective diameter:  according to customer

Ø  Effective length:    according to customer

Definition:  * Effective diameter is the workable diameter of the autoclave.

            * Effective length is to point to do the actual length of the composite material.

1-2. Production Performance

Ø   Product size:         max.according to customer

1-3. Electric Power

Ø  Operating Voltage:          according to customer

Ø  Control Power:                according to customer

Ø  Total power:                    according to customer

1-4. Water and Air supply:

Ø  Cooling water consumption:       ~10m3/h

Ø  Cooling water pressure:           min.3 bar ~ max. 6 bar

Ø  Control air of control equipment:    5 ~ 7bar

Ø  Max. Nitrogen source for Autoclave:      15 bar

2. Brief Introduction

 In the last ten years we have seen the evolution of new materials, with excellent mechanical and physical features. The mechanical resistance, together with the lightness of composite materials, are finding more and more applications. We call composite material the product obtained from the polymerization of carbon fibers and resins, adequately prepared and shaped overlapping coats of fibers and resin on moulds or cores.

The autoclave is a key equipment for hot-pressing shaping of carbon fibers and resin matrix composites ( polyimide, bismaleimide, epoxy resin and thermoplastic resin matrices, etc. ), In fact, the quality of the product is obtained inside the autoclave reaching an increase of mechanical features up to 20-30% compared to other methods of polymerization, which do not foresee the outside pressurization of the product.

The reliability and the precision of the cycles which can be obtained with autoclave, allow to reach and keep high quality standards of the product, which is widely used in the high-tech fields such as aerospace, automotive, electronics, weapon, traffic, sports equipments and new type of energy, etc.

3. Main technical data of composite autoclave

MODEL#SN-CGF1540 COMPOSITE AUTOCLAVE-TECHNICAL PARAMETER

No.

Description

Unit

Specifications and Parameters

1

Effective Working Diameter

mm

according to customer

2

Effective Working Length

mm

according to customer

3

Autoclave Track Distance

mm

800

4

Track height( from floor to Track plane)

mm

620

5

Top Height(from the trolley to the top of autoclave)

mm

1140

5

Design Pressure

Mpa

1.6

6

Max. Working Pressure

Mpa

1.5

7

Max. Pressurization Rate (average)

bar/min

0.6

8

Max. Depressurization Rate (average)

bar/min

0.6

9

Safety valve exhaust

Mpa

1.55

10

Design Temperature

260

11

Max. Working Temperature

250

12

Max. Heating Rate(Air average)

℃/min

3

13

Max. Cooling Rate (Air average)

℃/min

3

14

Thermal load during test

Kg

800kgs PCM and 1500kgs steel

15

Temperature uniformity at steady state

±2

16

External shell temperature at max. temperature

<60

17

Quick opening Door Mode

----

hydraulic

18

Working Medium

----

Compressed Air

19

Heating Mode

----

Electric(Convection+Radiation )

20

Heater

----

inconel tubular heaters

21

Heating Power

KW

126

22

Quantity of Circulating Fan Motor

Set

1

23

Power of Circulating Fan Motor

KW

18.5

24

Thermocouple type

----

Type   K 

25

Air Temperature Thermocouples

Piece

2

26

Part Temperature Thermocouples

Piece

20

27

Quantity of Pressure Transducer

Piece

1

28

Vacuum Lines

Piece

10

29

Quantity of Vacuum Probe

Piece

11

30

PLC-controlled valves on each vacuum line

---

Vacuum and Vent

31

Min. Vacuum Pressure

Mpa

-0.08

33

Standard Control Mode

---

PLC+PC

34

Control Software

---

 Thermal Processing Control (TPC)

35

Insulation Type

---

Internal

36

Insulation Material

---

Ceramic fiber

37

Insulation Thickness

mm

100

38

Insulation Sheet metal

---

Stainless Steel

39

Working environment temperature

Min.-20℃,max +45℃

40

Working environment humidity

---

<60%

41

Power supply

---

380VAC, 3P+PE, 50/60Hz

42

Weight

Kg

7980


 Composite Curing Autoclave

Product Categories : Composite Autoclave

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